On-site Installation Guide

PE100 PRESSURE PIPES (SOLID WALL)

On-site Installation Guide

On-site Installation Guide

Anchoring

Anchoring is required, only when fitting with a rubber sealing ring are used or, at the points where valves are installed. Anchoring is not necessary, when heat-welded fittings are used.

Bending

HDPE pipes can, at ambient temperature, can be bent to a radius of R=12-20 times above their outside diameter (DIN 16933 specification ).

Support distance for HDPE PE100 Pipes

Size
(mm)
SDR 26
(mtr.)
SDR 21
(mtr.)
SDR 17
(mtr.)
SDR 13.6
(mtr.)
SDR 11
(mtr.)
SDR 9
(mtr.)
20 0.5 0.5 0.6 0.6 0.6 0.7
25 0.5 0.6 0.7 0.7 0.7 0.8
32 0.6 0.7 0.8 0.8 0.9 0.9
40 0.7 0.9 0.9 1.0 1.0 1.1
50 0.9 1.0 1.0 1.1 1.2 1.2
63 1.0 1.2 1.2 1.3 1.4 1.4
75 1.1 1.3 1.4 1.5 1.5 1.6
90 1.3 1.5 1.6 1.7 1.7 1.8
110 1.5 1.7 1.8 1.9 2.0 2.1
125 1.6 1.8 2.0 2.1 2.2 2.3
140 1.7 2.0 2.1 2.2 2.4 2.5
160 1.9 2.2 2.3 2.5 2.6 2.7
200 2.2 2.5 2.7 2.9 3.0 3.2
225 2.4 2.7 2.9 3.1 3.3 3.4
250 2.6 3.0 3.1 3.3 3.5 3.7
280 2.8 3.2 3.4 3.6 3.8 4.0
315 3.0 3.4 3.7 3.9 4.1 4.3
355 3.3 3.7 4.0 4.2 4.4 4.7
400 3.5 4.0 4.3 4.5 4.8 5.0
450 3.8 4.4 4.7 4.9 5.2 5.5
500 4.1 4.7 5.0 5.3 5.6 5.9
560 4.4 5.1 5.4 5.7 6.0 6.0
630 4.8 5.5 5.8 6.2 6.5 6.8

Site Pressure Test

When a Polyethylene pipeline is sealed under a pressure test there will be a reduction in pressure ( pressure decay ), even in a leak free system, due to the visco elastic ( creep ) response of the material. This pressure decay is non-linear in an unconstrained pipe.

Pressure test method on site for PE Pipe lines:

  • The PE Pipe line must be filled with water at least 24 hours prior to the starting of the pressure test.
  • Ventilation of the system must be ensured.
  • Calibrated pressure indicator must be installed with the system.
  • Start raising the pressure gradually.
  • The water pumping must be stopped at 1.5 working pressure of PE Pipes.
  • The pressure must be maintained for two hours and the system fed with water to substitute any drop of pressure during the first hour as a result of a relaxation phenomenon.
  • The permissible drop of pressure during the second hour is between 5% to 10% according to tested line length ( the suitable length is 500 meter ).

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